China factory ABS Plastic Injection Molding Parts, Matte Finish Custom Black ABS Injection Molded CZPT with Good quality

Product Description

Our Service

We can offer the full range of service from product design,mold designing, making, plastic part molding to printing, assembly, package, and shipping arrangement.

 

*We have over 20 years production experience.

*Free Design Service:Sent us a physical sample our team provided free part design work.We also provided free mold design work after contract signed by both sides.
 

*Free Mold:Quantity reaches some amount, mold fee can be refund.
 

*Fast Mold:For simple and urgent mold,we can speed up to 15 days to finish mold and send out samples.

 

* In the service of plastic injection, Ideal plastic is more than just an injection molder.We provide solutions to manufacturing from start to finish.Our expertise enables us to provide clients with superior product by providing,highest quality in design, development, and solutions for precision injection molding and related manufacturing.

 

Custom Precision Plastic Injection Molding Services

 

We offers comprehensive custom plastic injection molding services to a wide range of industries. From low volume work to high volume production runs, we have the expertise and facilities to meet our customers’ contract manufacturing needs. We offer two shot, sandwich and insert injection molding as well as micro and gas assist molding. We have both 10K and 100K manufacturing facilities for those customers in the medical, pharmaceutical, food, beverage and electronics industries. Our comprehensive plastic injection molding abilities include machines with clamping forces from 18 to 3,000 tons, allowing us to produce nearly any plastic part including micro parts, thin-walled parts, and large components that require multiple shots.

 

We can source and mold any grade of material from typical commodity grade plastics, to engineering, functional, and structural grade materials in a variety of colors and formulations. In addition to injection molding, we offer many secondary services including sonic vibration, RF welding, hot stamping, etching, printing, plating, and packaging. Our manufacturing processes are highly automated, which allows us to run a precise and efficient production floor with minimal overhead costs. These capabilities allow us to provide fast and cost competitive manufacturing services to our customers without sacrificing precision and quality.

Products Case

 

Double-shot molding

 

        Enclosure plastic injection molding                          Auto parts plastic injection molding                         Medical parts plastic injection molding

Our Advantages

1.Small details make big difference.All the parts from our company have no sharp edge. All dimensions are controlled

according to your drawings. Every product will be fully inspected and carefully packed to prevent the bump and rust in transit .

2. The craftsmanship of all parts we machined is controlled rigorously, Every product has its own process card and process chart.

3. Our quality inspection procedure is quite strict.it must self-inspected during production, we have flow inspectors and
professional inspectors.

4. Each size of product must be tested 1 by 1 after completing production.
If You Want To Create Something But No Ability To Design

You:I want to make a new product,but i only have hand made sketches,can anyone help me ?

Mogel:No worry at all.We have very
strong professional engineering and designing team,come to us,you will be in good hands.

I Have No Idea What Shoud I Do To Bring My Idea Into A Real Product
You:This is my first time to create a new product,i have no idea what should i do to make it happen.

Mogel:No worry at all.We will provide material suggestion and guide you through the design and cost evaluating stage,rest leave it
to us..

 

Company Profile

 

HangZhou Mogel Hardware & Plastic Co., Ltd. was founded initially as a Plastic injection molding and tooling fabrication plant from2006, afterwards growing quickly and set up Mogel Industry Limited in HK, we have several divisions,focusing on turnkey solutions inclusive of the CNC machining, Punching, Stamping and assembly .

 

In addition to being an OEM factory, we also have the capability of product research and development (R&D). We have industrial,mechanical and electronic design engineers We help our customers make their ideas become final products. Based on our extensive experience and deep understanding of mechanical and plastic components manufacturing,and now become a growing innovative mechanical , plastic components engineering design and manufacturing company.

Mogel group is proud to offer a comprehensive suite of compact and cost-effective products to our partners, monitoring and maintenance operations with the utmost in quality. Our factory are engaged in mechanical and plastic components manufacturing over 10 years with our goal to leverage on our synergetic capability to add value to our customer and grow the business together.

Strict inspection we do during operation

1. Experienced QC testers to check the products dimension, surface and performance according to drawings specification.
2. Experienced IQC to check the dimensions and surface of the incoming material.
3. Experienced PQC to inspect full-course during the processing.
4. Experienced FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.

Quality sample will be provided for your testing before production according to ISO 9001: 2008.
We are pleased to service you with excellent quality, reasonable cost and grow withyou together.

FAQ

Q1.How to have my components quoted ?

A1: Please contact us via TradeManager or Email and send us your drawings inclusive of 2D and 3D (.STEP or .IGE file) and detail requirements. We are pleased to CZPT NDA with you if you prefer. Then our engineering team will work on them and submit competitive quotation to you.

Q2.What is the lead time for tooling and samples fabrication?
A2: The exact lead time depends on your parts specification.
The normal lead time is 40*45 days for tooling fabrication and samples.
If the tooling is not required, the lead time for samples is 15 days normally.

Q3.Can I have prototypes for testing before tooling ?
A3: Yes, our factory have team to support prototypes with machining process to fabricate them for your testing.

Q4.How to ship the samples and production order ?
A4: We will normally ship samples via DHL, UPS or FedEX via our cooperated forwarder or freight collect. For the shipping of production order, it will be by sea or by air

Q5.How to ensure the quality of parts?
A5: Firstly, our team will inspect all incoming material. QC team will inspect parts while production and finished products, then submit Quality Inspection Report together with samples and production order.

Plastic Type: Thermosetting Plastic
Plastic Form: Granule
Molding Method: Injection Molding
Lead Time: 25~35 Days
Surface: Polishing or Custom
Material: ABS, PC, PA66, Nylon etc. or Custom Material
Customization:
Available

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Customized Request

Injection molded partt

Benefits of Injection Molded Parts in Design

Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.

Design for manufacturability

Design for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.

Plastics used in injection molding

Injection molded parttInjection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.

Texture of injection molded parts

Injection molded parttTexture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
China factory ABS Plastic Injection Molding Parts, Matte Finish Custom Black ABS Injection Molded CZPT   with Good quality China factory ABS Plastic Injection Molding Parts, Matte Finish Custom Black ABS Injection Molded CZPT   with Good quality
editor by CX 2023-04-25