China Plastic Molding Factory Make ABS Injection Molded Parts Medical Product Mold injection moulding of parts

Item Description

Product Description

 

Producer HangZhou SYMBOS PRECISION MOULD. CO.,LTD Design Application UG,Pro-E,AutoCAD,CATIA
Installation Fixed Runner Chilly/Scorching Runner(YUDO, HRS,Moldmaster,HUSKY,DME,regional manufacturer, and many others)
Common LKM/HASCO/DME/FUTA,and many others Cavity Solitary/Mutive Cavities
Mould Foundation P20 , forty five# , 4CR13 , etc Mould Life .2-2 million Photographs
Mould Content  P20,P20H, 718, 718H,2738, Nak80, S136, SKD61,8407,H13, 2343,2344,2311,2312,2379,2316,2093,2767,and so on Mould Substance PS, Ab muscles,PP, PVC,PMMA,PBT,Laptop, POM,PA66,PA6,PBT+GF,Computer/Abs,PEEK,HDPE,TPU,PET,PPO,and so on
Area warmth treatment method.polishing, texture,coating,and so on Gate Side gate, Edge gate, Submarine, Pin Point, Horn, Directe gate,Capillar, and so on,
Tonnage fifty-3600T T1 time thirty-forty times
Specification Personalized Transport Bundle Plastic bag/Carton box/Wood Scenario
HS Code 848571090 Sector Automotive, Communications, Electronics,Property Appliances, Home products,etc

 

Our Advantages

 

one)

Close to twenty a long time mildew creating experience, certificated with IS09001 & IATF 16949 and with experienced and professional workers. We are the expert at Robust engineering, exquisite workmanship, merchandise of various supplies high precision ask for and complex shapes
two) More than 30 nations around the world export knowledge guarantee our specialized team are CZPT to provide tailor-manufactured support with International common towards to our consumers
three) We are large business group investing a lot on components and computer software services. We have innovative and substantial precision equipment and devices as properly as latest mould design and style computer software and mould circulation evaluation software program
four) Perform with many entire world class Japanese makes, seem & arduous Japanese administration and quality control system.Very large good quality in the market
5) Immediate export to be certain value-efficient and competitive. For some mature molds,we are 20-thirty% less costly than other people
6) Three factories assure our plenty creation capacity and our short direct time and rapid reaction capability
seven) Familiar with substance market, to use  high good quality resources to be certain extended life time and exceptional hot runner method and cooling system to enhance production efficiency

 

Mould & molding components we produced

 

 

Patents Awards Certificates

International buyers & Exhibition

Firm Profile

About Us:

As the skilled tooling & Die creating business team in China, Symbos has 3 production bases, 2 in ZheJiang and 1 in HangZhou. We can give clients with merchandise and services which not only fulfill their specifications in high quality products but surpass their expectations every time. We delight ourselves in offering consumers bespoke solutions at each stage.

Symbos gives expert mould, CZPT factors, injection moulding and CNC machining for domestic as properly as oversea businesses. A particular number of products have been exported to Japan, Germany, United states, Canada, Italy, Spain, India, Thailand and other nations. We operate with the globe-course brand names like Toyota, Nissan, Arcelik, Simens, BMW, Philips, AISIN, etc.

Symbos operates with a various range of clients from a selection of industry sectors, incorporated but not restricted to: Automotive,, home appliances, electronics goods, property-maintain products, consumer goods and tiny precision elements. Dependent on innovation and expenditure in sophisticated equipment and economically desirable concepts, we are effective in not only higher-stop die casting die but als minimal cost plastic injection mold.

For die casting mold, ninety% is automotive sector. For plastic injection mold, we are robust on electronics items, residence appliances (MDA& SDA), home-hold goods, insert molding, more than molding and precision components like caps and connector. We give plastic injection mould as effectively as plastic molding elements.

Punctuality and know-how, determination and experienced people are the sound basis for our many years of effective operation.
Innovation and investment in innovative gear and new applications are the driving forces for the widespread success.

We anticipate to operate with your esteemed company to recognize mutual development!

Packaging & Transport

Q&A:

Q1. Do you provide OEM Service?
A: Yes, we provide OEM Service.
Q2.  What do I require to provide if I want to personalize goods and get a provide?
A:  Pls send Second or 3D drawing(.stage/.stp/.igs/.dwg is prefer) or samples and in depth prerequisite.
Q3.  What’s the process of Custom-made product?
A:one. Mould style from merchandise drawings or samples. 2. Validate the drawings with client. 3. Make mildew.  4. T1 test and deliver samples to consumer for adjustment. 5. Modify mould and retest and send out samples to client for acceptance. 7. Get confirmation from buyer. 8.Ship out mildew or arrange series production.
This autumn: What if I obtained some faulty mould/products?
A: We will take total duty for our defaulty. We will apply the speediest treatment to rework or to reproduce on our account. As for components, will trade excellent goods or refund you immediately. If you have any questions, you should really feel totally free to make contact with us.

 

US $5,000-20,000
/ Piece
|
1 Piece

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: PA66+GF
Process Combination Type: Single-Process Mode
Application: Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Manufacturer FOSHAN SYMBOS PRECISION MOULD. CO.,LTD Design Software UG,Pro-E,AutoCAD,CATIA
Installation Fixed Runner Cold/Hot Runner(YUDO, HRS,Moldmaster,HUSKY,DME,local brand, etc)
Standard LKM/HASCO/DME/FUTA,etc Cavity Single/Mutive Cavities
Mould Base P20 , 45# , 4CR13 , etc; Mould Life 0.2-2 million Shots
Mould Material  P20,P20H, 718, 718H,2738, Nak80, S136, SKD61,8407,H13, 2343,2344,2311,2312,2379,2316,2093,2767,etc Mould Material PS, ABS,PP, PVC,PMMA,PBT,PC, POM,PA66,PA6,PBT+GF,PC/ABS,PEEK,HDPE,TPU,PET,PPO,etc
Surface heat treatment.polishing, texture,coating,etc Gate Side gate, Edge gate, Submarine, Pin Point, Horn, Directe gate,Capillar, etc,
Tonnage 50-3600T T1 time 30-40 days
Specification Customized Transport Package Plastic bag/Carton box/Wooden Case
HS Code 8480719090 Industry Automotive, Communications, Electronics,Home Appliances, Household products,etc

###

1)
Around 20 years mold making experience, certificated with IS09001 & IATF 16949 and with skilled and professional workers. We are the expert at Strong engineering, exquisite workmanship, products of various materials high precision request and complex shapes;
2) More than 30 countries export experience ensure our technical team are able to offer tailor-made service with International standard towards to our customers;
3) We are big company group investing a lot on hardware and software facilities. We have advanced and high precision equipment and machines as well as latest mold design software and mold flow analysis software;
4) Work with many world class Japanese brands, sound & rigorous Japanese management and quality control system.Very high quality in the industry;
5) Direct export to be sure cost-effective and competitive. For some mature molds,we are 20-30% cheaper than others;
6) Three factories guarantee our plenty production capacity and our short lead time and quick response capability;
7) Familiar with material industry, to use  high quality materials to be sure long life time and excellent hot runner system and cooling system to increase production efficiency;
US $5,000-20,000
/ Piece
|
1 Piece

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: PA66+GF
Process Combination Type: Single-Process Mode
Application: Car, Household Appliances, Furniture, Commodity, Electronic, Home Use, Hardware

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Manufacturer FOSHAN SYMBOS PRECISION MOULD. CO.,LTD Design Software UG,Pro-E,AutoCAD,CATIA
Installation Fixed Runner Cold/Hot Runner(YUDO, HRS,Moldmaster,HUSKY,DME,local brand, etc)
Standard LKM/HASCO/DME/FUTA,etc Cavity Single/Mutive Cavities
Mould Base P20 , 45# , 4CR13 , etc; Mould Life 0.2-2 million Shots
Mould Material  P20,P20H, 718, 718H,2738, Nak80, S136, SKD61,8407,H13, 2343,2344,2311,2312,2379,2316,2093,2767,etc Mould Material PS, ABS,PP, PVC,PMMA,PBT,PC, POM,PA66,PA6,PBT+GF,PC/ABS,PEEK,HDPE,TPU,PET,PPO,etc
Surface heat treatment.polishing, texture,coating,etc Gate Side gate, Edge gate, Submarine, Pin Point, Horn, Directe gate,Capillar, etc,
Tonnage 50-3600T T1 time 30-40 days
Specification Customized Transport Package Plastic bag/Carton box/Wooden Case
HS Code 8480719090 Industry Automotive, Communications, Electronics,Home Appliances, Household products,etc

###

1)
Around 20 years mold making experience, certificated with IS09001 & IATF 16949 and with skilled and professional workers. We are the expert at Strong engineering, exquisite workmanship, products of various materials high precision request and complex shapes;
2) More than 30 countries export experience ensure our technical team are able to offer tailor-made service with International standard towards to our customers;
3) We are big company group investing a lot on hardware and software facilities. We have advanced and high precision equipment and machines as well as latest mold design software and mold flow analysis software;
4) Work with many world class Japanese brands, sound & rigorous Japanese management and quality control system.Very high quality in the industry;
5) Direct export to be sure cost-effective and competitive. For some mature molds,we are 20-30% cheaper than others;
6) Three factories guarantee our plenty production capacity and our short lead time and quick response capability;
7) Familiar with material industry, to use  high quality materials to be sure long life time and excellent hot runner system and cooling system to increase production efficiency;

Designing Injection Molded Parts

Injection molded parts are a great way to produce fast, reliable parts without having to spend much time on post-processing. Whether you’re designing a small component or a large vehicle, you can expect your parts to be ready to use right away. Because of their high-speed production cycles, you can expect your parts to be delivered within 30 to 90 seconds.

Design considerations for injection molded parts

Injection molded parttWhen developing a medical device, there are several design considerations to be made to create a quality injection molded part. Typically, product designers want to minimize the amount of material needed to fill the part while still maintaining the structural integrity of the product. To this end, injection molded parts often have ribs to stiffen the relatively thin walls. However, improper placement of ribs or projections can create molding problems.
Design considerations for injection molded parts include the overall shape and finish of the part. There are several ways to make the part look better. One way is to make the surface smoother and less pronounced. This will help the material flow evenly throughout the mold and minimize the risk of parting lines. Another way to reduce the risk of sink marks is to reduce the thickness of ribs relative to the nominal wall thickness of the part.
A common problem encountered when designing injection molded parts is sink marks. These can be difficult to avoid. A molder may not be willing to guarantee the product’s surface is sink-free, so designers must make sure that sink marks are minimized. To prevent these problems, the design of the parts should be as simple as possible.
Injection molded parts can also have complex geometries, and the design process is incredibly flexible. A good molder will be able to reproduce complex parts at low cost. To get the best possible results, designers should discuss the design and process with the molder. They should also discuss with the molder any critical tolerance specifications. The designer should also consider reworking the mold if necessary.
The wall thickness of a plastic injection molded part should be consistent. This is important because it influences the part’s functionality and performance. An uneven wall thickness can result in sink marks, voids, and other undesirable effects. It may also result in excessive plastic pressure or cause air traps.

Materials used in injection molded parts

When designing a product, materials used in injection molding are an important factor in the end result. These materials vary in strength, reusability, and cost. Understanding these differences is essential for ensuring the best product. In addition, understanding the characteristics of these materials can help you plan your budget and determine which ones are right for your application.
Choosing the wrong material can have serious consequences. In addition to premature component failure, the wrong choice can also increase your cost. To avoid such an occurrence, it’s a good idea to seek expert advice. Expert consultations can help you understand the factors that are important for your particular plastic molding project.
Fortron PPS: This thermoplastic resin offers excellent strength, toughness, and chemical resistance. It’s also stiff and durable, which makes it ideal for demanding industrial applications. Other common plastics include Nylon 6/6, which is strong and lightweight. Its high melting point makes it a great replacement for metal in certain environments. It also offers desirable chemical and electrical properties. PEEK is another common material used in injection molding.
ABS: Another engineering grade thermoplastic, ABS offers excellent heat resistance and chemical resistance. The disadvantage of ABS is its oil-based composition. As a result, ABS production creates noxious fumes. Nylon is another popular plastic for injection molding. Nylon is used in many different applications, from electrical applications to various kinds of apparel.
Injection moulding is a process where raw material is injected through a mold under high pressure. The mold then shapes the polymer into a desired shape. These moulds can have one or multiple cavities. This enables manufacturers to create different geometries of parts using a single mould. Most injection moulds are made from tool steel, but stainless steel and aluminium are also used for certain applications.

Characteristics of injection molded parts

Injection molded parttInjection molded parts exhibit a range of mechanical and physical properties. These properties affect the performance of the parts. For example, they can affect electrical conductivity. Also, the degree of filling in the parts can determine their mechanical properties. Some studies have even found that filling content can affect the dimensional accuracy of the parts.
To ensure the highest quality of the molded parts, it is important to inspect the machines and processes used to manufacture them. Proper maintenance can prevent mistakes and prolong the service life of the components. Moreover, it is essential to clean and lubricate the machine and its components. This will also reduce the possibility of mold errors.
The temperature and pressure characteristics of the injection mold can be characterized with the help of a simulation tool. For example, in a simulation environment, the injection pressure can be set as a profile and is equal to the pressure in the flow front. Moreover, the maximum injection pressure can be set as a value with minimum dependence on the flow rate. The temperature of the material used in the injection mold should be within a recommended range.
The temperature and pressure of the mold cavity must be monitored to ensure proper ejection. The temperature of the injection mold cavity is usually set at a temperature slightly above the ejection temperature. This can be manually or automatically. If the temperature is too high, the part will not be able to eject. The rapid temperature change can cause the part to warp. The same applies to the cooling time of the mold and cavity.
The thickness of the molded part should be uniform. If the injection mold does not conform to the required thickness, sink marks may be visible. A minimum of 2.5 mm between the outer and inner diameters is required for proper ejection.

Common problems encountered

There are several common problems encountered during the production of injection-molded parts. One of the most common of these is sink marks. These appear on the surface of the part and are a result of uneven cooling of the plastic within the mold. This problem can be caused by poor mold design, insufficient cooling time, and/or low injection pressure.
The first common problem occurs when the mold is not tightly clamped. This causes the molten plastic to be forced out of the mold. Other problems may occur due to the wrong clamping pressure or temperature. In these cases, the clamping force should be increased or the mold design should be revised to allow the plastic to flow properly through it. In addition, a poor quality mold may cause flash or burrs.
Another common problem is wavy patterning. These two defects can affect the appearance and functionality of the part. To avoid these problems, work with an experienced injection molding manufacturer who has experience in these types of parts. They will be able to troubleshoot and minimize any potential risks.
One of the most common problems encountered in injection molding is discoloration. A discolored part will be black or rust-colored. This problem is caused by an excess of air in the mold cavity, and can be avoided by reducing the injection speed. Ventilation systems can also be adjusted to minimize the chances of these problems.
Defective molds can cause a negative impact on the bottom line. By understanding the common problems encountered during injection molding, you can better avoid these problems and make your products as attractive as possible.

Fasteners used in injection molded parts

Injection molded parttInjection molded parts often use fasteners for securing fastener elements in place. As shown in FIGS. 7 and 8 (two separate views), the fastener elements are integrated with the molded product, and they extend from one side. The fastener elements are designed to engage loop elements in the overlying layer. The palm-tree shaped fasteners are especially well-suited for this purpose, as their three-dimensional sides engage more loops than flat sides. These features result in a more secure closure.
When fasteners are used in injection molded parts, the plastic is injected into a mold, with the fastener integrated. In addition to self-tapping screws, other plastic fasteners can include moulded or pre-drilled pilot holes. This method avoids the need for a secondary assembly step and ensures an easy fit. These screws also have other advantages, including a smaller thread profile and lower radial stress, which prevents boss damage.
Another type of fastener commonly used in injection molded parts is a boss. This type of fastener is typically larger than the nut and the pilot hole. An undersized boss can lead to warpage during the injection molding process and cause a product to fail in the field.
Another type of fastener used in injection molded parts is a thread insert, which is usually a stainless steel A2 wire. There are different versions of this fastener for different materials, including carbon fiber reinforced plastic. And the fastener can be modified to adjust the size of the hole.
These fasteners are used in many different types of injection molded parts. Some parts are used to fix a variety of cosmetic issues, such as minor sinks. While these are not defects, they may not look perfect, and they can affect the overall appearance of a product. If you want to improve the appearance of an injection molded part, you can add fibers and glass fibers, as well as colorants.
China Plastic Molding Factory Make ABS Injection Molded Parts Medical Product Mold     injection moulding of partsChina Plastic Molding Factory Make ABS Injection Molded Parts Medical Product Mold     injection moulding of parts
editor by czh 2022-12-21