China Plastic Parts joining injection molded parts

Product Description

plastic product 
plastic parts
plastic parts in Piastic Mould
 plastic parts in Lids

plastic panel
plastic pen
plastic pipe
plastic pump

plastic parts
plastic parts in Plastic Mould 
plastic parts in Lids

plastic panel
plastic pallet
plastic packing
plastic pail
plastic package

 plastic injection parts
plastic equipment parts
 molded plastic parts
 plastic parts mold
motorcycle plastic parts
industrial plastic parts

custom plastic auto parts small quantity
Injection Mold
Specifications

Mold:
1. ISO/TS16949 Certificated
2. HASO. DME. LKM CZPT standard.
3. Design software: UG. PROE. CAD etc.
4. On-time delivery

1. Mold Material P20 steel, 718, 2738, H13, NAK80, 2344, 2343, S136, etc…
2. Runner Cold runner. Hot runner: Yudo/DME/HASCO
3. Certificate ISOTS16949
4. Standard HASCO. DME, LKM
5. Specification drawings PRO/E, Auto CAD, Solidwork, CAXA UG, CAD/CAM/CAE.
6. Precision machining CNC, milling machine, drilling machine, numerical lathe, all types of lathe.
7. Surface finish process polishing, sand blasting, heat treatment, painting, powder coating, anodizing, electroplating, mirror polishing.
8. Service OEM service available.
9. Lead time 15-25days
10. Advantage Good quality and strict delivery time.

Parts Material
 
Plastic injection molding grade, such as PE, PVC ABS, PC, PP, POM, PA6( PA66, GF filled), PMMA, PET(PBT)       
Cav.& Cor. Material P20, H13,S136, NAK80, 718, 2738, 2316, SKD61 etc;
Mold Base  LKM, DME, HASCO or Customize according to customers’ requirements;
Cavity quantity  1*1, 1+1, 1*2, 1+1+1, etc.                                      
Shot Runner  Cold or Hot Runner_ HASCO/DME/YUDO etc.                
Mold lifetime  100K to 1500k shots or according to customers quantity condition to decide it with saving cost for our customers. 
Soft wares  CAD/CAM/CAE, UG, Pro/E,  Powmill, Solid works etc.
Package Wooden case packing  or OEM packing
Plastic Mold (Moulds) production process   
1. OEM Service OEM & ODM service, we can provide design service if needed
2. Quotation Including the price of moulds, moulds sizes, material for cores & cavities, weight of moulds, freights for moulds & parts (if needed), part cost, moulds lifetime, delivery, etc.
3. Purchasing Order As per the customers’ designs of parts, and suppliers accept the orders
4. Confirmation Provide moulds drawings to customers for confirmation, after that, order moulds base & material, start production
5. Component High speed chip makes the reflection more quickly
6. sample shoot provide the moulds test samples for confirmation, after that, mass production
7. Delivery deliver goods by air or by sea, as per the requirements of customers
8. Package Wooden case for moulds, cartons for parts

US $2,000
/ sets
|
1 sets

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: PA66+GF
Process Combination Type: Compound Die
Application: Car, Household Appliances, Furniture, Electronic, Home Use, Hardware

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Parts Material
 
Plastic injection molding grade, such as PE, PVC ABS, PC, PP, POM, PA6( PA66, GF filled), PMMA, PET(PBT)       
Cav.& Cor. Material P20, H13,S136, NAK80, 718, 2738, 2316, SKD61 etc;
Mold Base  LKM, DME, HASCO or Customize according to customers’ requirements;
Cavity quantity  1*1, 1+1, 1*2, 1+1+1, etc.                                      
Shot Runner  Cold or Hot Runner_ HASCO/DME/YUDO etc.                
Mold lifetime  100K to 1500k shots or according to customers quantity condition to decide it with saving cost for our customers. 
Soft wares  CAD/CAM/CAE, UG, Pro/E,  Powmill, Solid works etc.
Package Wooden case packing  or OEM packing
Plastic Mold (Moulds) production process   
1. OEM Service OEM & ODM service, we can provide design service if needed
2. Quotation Including the price of moulds, moulds sizes, material for cores & cavities, weight of moulds, freights for moulds & parts (if needed), part cost, moulds lifetime, delivery, etc.
3. Purchasing Order As per the customers’ designs of parts, and suppliers accept the orders
4. Confirmation Provide moulds drawings to customers for confirmation, after that, order moulds base & material, start production
5. Component High speed chip makes the reflection more quickly
6. sample shoot provide the moulds test samples for confirmation, after that, mass production
7. Delivery deliver goods by air or by sea, as per the requirements of customers
8. Package Wooden case for moulds, cartons for parts
US $2,000
/ sets
|
1 sets

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: PA66+GF
Process Combination Type: Compound Die
Application: Car, Household Appliances, Furniture, Electronic, Home Use, Hardware

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Parts Material
 
Plastic injection molding grade, such as PE, PVC ABS, PC, PP, POM, PA6( PA66, GF filled), PMMA, PET(PBT)       
Cav.& Cor. Material P20, H13,S136, NAK80, 718, 2738, 2316, SKD61 etc;
Mold Base  LKM, DME, HASCO or Customize according to customers’ requirements;
Cavity quantity  1*1, 1+1, 1*2, 1+1+1, etc.                                      
Shot Runner  Cold or Hot Runner_ HASCO/DME/YUDO etc.                
Mold lifetime  100K to 1500k shots or according to customers quantity condition to decide it with saving cost for our customers. 
Soft wares  CAD/CAM/CAE, UG, Pro/E,  Powmill, Solid works etc.
Package Wooden case packing  or OEM packing
Plastic Mold (Moulds) production process   
1. OEM Service OEM & ODM service, we can provide design service if needed
2. Quotation Including the price of moulds, moulds sizes, material for cores & cavities, weight of moulds, freights for moulds & parts (if needed), part cost, moulds lifetime, delivery, etc.
3. Purchasing Order As per the customers’ designs of parts, and suppliers accept the orders
4. Confirmation Provide moulds drawings to customers for confirmation, after that, order moulds base & material, start production
5. Component High speed chip makes the reflection more quickly
6. sample shoot provide the moulds test samples for confirmation, after that, mass production
7. Delivery deliver goods by air or by sea, as per the requirements of customers
8. Package Wooden case for moulds, cartons for parts

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China Plastic Parts     joining injection molded partsChina Plastic Parts     joining injection molded parts
editor by czh 2022-11-30